Quality management for ceramic vacuum chuck

"Product quality is everyone's responsibility", quality goods are manufactured, managed and controlled, rather than tested out.

"Product quality control is a headache for every enterprise", quality control is a system engineering, has its own rules and unique control methods; If you do not master the correct quality control method, it is difficult to control the quality of the product, and even some unexpected quality problems will be occured, causing a great economic losses to the enterprise.But quality control is not an easy task, which is one of the competitiveness of enterprises, a chief technical engineer at Fountyl Technologies PTE Ltd. for decades, sums up his some points on quality control:

Establish the thinking of quality prevention of ceramic chuck:

1) The highest level of quality management is prevention, not how to save after a problem;

2) There must be signs before any quality problems appear, depending on whether you have methods, means and experience to monitor and identify;

3) When the same quality problem is repeated for a second time, great attention should be paid to it;

4) Daily process and result data should be sorted out with certain tools, and rules and trends should be found from the sorted results. These rules and trends need to be constantly corrected;

5) Each control element should be as consistent as possible before processing the product.

Ceramic chuck are used in semiconductor and precision manufacturing equipment, and the product requirements are extremely high, and the process cannot be easily determined, and the process can not be easily changed

1) Product quality problems, to find the root cause of the problem, the main factor or the main performance;

2) Without figuring out the problem, easily changing the process actually covers up the real cause and problem.

The production process of ceramic chuck must be controlled by a strong sense of quantification and traceability

1) Quality depends on many factors, don't ignore any details;

2) Any details should be controlled and recorded with data as much as possible;

3) Failure to control and trace the process details will mislead the formulation of corrective and preventive measures.

For the quality problem of ceramic chuck, we must be patient to solve the problem, including dimensional accuracy and pressure value detection.

1) Can not be impetuous, hope to eat a fat in one breath;

2) Do not ignore the abnormal situations although they do not seem to be related to the problem being solved;

3) Do not not act when you can't find the reason and law, you can control and standardize the influencing factors which through analysis;

4) Review the experience and rules from previous experiments and summaries;

5) Once you find some experience and rules, then go deeper and raise it to a theory, even if the extra cost is worth it;

6) To know that "a thousand miles dike is destroyed in the ant's nest", we must also know that "the foolish old man moves the mountain", and carry forward the excellence of the professional spirit of Fountyl people.

Quality control for ceramic chuck is different from metal chuck, must have a higher management thinking

1) Do not want to rely directly on the technician to achieve the stability of product quality;

2) Product quality is manufactured, without management to the maker directly, quality can never be stable;

3) Therefore, it is necessary to observe, pay attention to and study the performance and status of the manufacturer of the product, and manage and mobilize these performance and status;

Regularly discuss the different problems of ceramic chuck complained by customers, and listen to opinions and suggestions

1) Do not think that others do not know the reality, can not solve the problem at once, opinions are worthless;

2) But they, especially the manufacturers of the products, can give us a lot of tips and reminders;

3) If you can solve this problem, anyone’s opinions and suggestions can be ignored; But when it can't be solved, it is recommended that anyone's opinions and suggestions should be listened to, should be tried and tested, whether you agree or not;

4) The quality management thinking of Fountyl often touches the forefront of science and technology, even a casual word or a complaint, may guide or hint at a major technical innovation direction, Therefore, professional technicians must be people who pay attention to details and are good at capturing details.